Madras Rubber Factory (MRF) Ltd., Company has invested Rs 900 crore on the 200-acre plant to cater both domestic and export requirements. The production capacity is initially of 3.5 lakh radial tyres (for both trucks and cars) and nearly 2,500 jobs would be created. Kirby Building Systems was privileged to partner MRF in this prestigious project.

Kirby estimated the project with due care for all technical specifications and was checked for perfections by senior design management to avoid any ambiguity for design finalization. The project was completed within budget. The elegant design contributed to complex PEB requirements. Pipe sections were used for a bracing system for the most efficien and economical solution. Over 250 numbers of 18m long heavy jack beams are used to avoid intermediate columns.

Buildings were completed within contracted time to customer’s satisfaction as per civil fronts available. MRF Ltd.,will started production at its Tiruchi plant in the first quarter of the 2012 calendar year.

Kirby India followed a defined occupation health safety (OHS) policy and management system, providing 68.2% average man-day training onsite. A good safety record while maintaining excellent proactive measures ensured that Kirby’s MRF project execution team celebrated successful completion of 1 million safe man hours without loss time injury. Kirby received special appreciation from Jones Lang LaSalle, the project site in-charge, praising our world class safety standards. Kirby also got an appreciation letter from Tata Consulting Engineers, the Technical Consultant, and MRF Limited.

Project Features

  • Customer Name: MRF Ltd (Factory), Trichy
  • Consultant: Tata Consulting Engineers
  • Contract Value: Rs.50,00,00,000 approx.
  • Area: More than 82,000 sqm
  • Building Description: Truck Radial plant - 549m x 98 m x 15.5m / 9.0m; Non Truck Bias Plant- 384 m x 73m x 15.5m / 9.0m
  • Uniqueness of the project :
    • Architectural aesthetic solution with stringent standards
    • PEB scope includes pipe racks, normally a structural steel application
    • Pipe sections are used for bracing system for most efficient & economical solution
    • Over 250 numbers of 18m long heavy jack beams are used to avoid intermediate columns
    • 5 meter high fascia with a 5m wide canopy at the top of the fascia was provided.
    • Building included high bay & low bay
  • Design Standards: 3D analysis & design was applied. Conforms to IS standards
  • Manufacturing Standards: Structures designed and fabricated in accordance to AWS D1.1 welding standards.
  • Fatal Accidents: None

MRF LTD. (Factory), TRICHY- Photo Album


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